The History of Spray Foam Insulation

By | 16 July 2017

Though spray foam insulation as we all know it immediately actually emerged within the 1980s, spray foam really has its roots a number of many years additional up to now, starting with the event of polyurethane foam within the 1940s by Otto Bayer.

Otto Bayer, an industrial chemist, really started working with polyurethane in Germany through the late 1930s. This expertise was dropped at the USA within the early 1940s by David Eynon, the president of Mobay, a battle effort conglomerate created from the partnering of two chemical trade giants, Monsanto and the Bayer Company. Though Otto Bayer labored for Bayer Company, he was not associated to the corporate’s founding household.

In the course of the 1940s, polyurethane polymers have been used primarily in navy and aviation functions. The manufacturing of battle machines for the World Warfare II battle drove many of the functions of those high-grade plastic polymers at some point of the battle.

It was not till the 1950s that polyurethane started for use in residence insulation. It was the invention of the “Blendometer” that allowed for growth of polyurethane software to the house insulation realm. The Blendometer was the primary machine in a position to combine elements for the creation of polyurethane foam and was created by Walter Baughman in 1953.

The Blendometer allowed for the strategic mixing of chemical substances to create what Baughman referred to as a plastic elastomer or an increasing foam. Liquid when utilized, this plastic elastomer expanded right into a thick foam and finally hardened upon drying.

Baughman’s Blendometer was nonetheless guide course of, with people tilting trays of chemical substances to combine foam. Whereas the machine did permit for the usage of polyurethane in residence insulation in addition to in different home-related functions, like air conditioner insulation, it was nonetheless a expertise in its infancy and one which made widespread use of polyurethane as a residential insulation materials no much less cumbersome.

Polyurethane polymers have been utilized in a wide range of means all through the next many years, with unbelievable developments being made within the auto trade functions of the fabric particularly. Nevertheless, it might be greater than 20 years earlier than the froth would develop into broadly utilized in residence insulation processes.

Constructing on Baughman’s invention, the primary devoted spray expertise machine was constructed in 1963 by Fred Gusmer. The 1960s and 1970s noticed technological developments which made spray foam’s use in residence insulation extra simply achievable and inexpensive.

It was additionally within the 1970s that the concept of the “tremendous insulated” residence emerged. Largely pushed by the vitality disaster of the 1970s, residence builders and householders alike started to search for methods to enhance the vitality effectivity of houses.

The disaster fueled developments in expertise that laid the muse for contemporary spray foam functions. It was the event of superior spray nozzle expertise that allowed spray foam insulation for use broadly in residence development and enchancment tasks.

The spray foam nozzle permits the froth combination and the chemical answerable for its growth capabilities to be separated till simply previous to software. The spray foam combination consists of a number of key elements however it’s the growth chemical, isosynate, which is answerable for its straightforward software and expansive character.

The appliance nozzle permits the froth combination and the isosynate to be delivered to the nozzle via separate hoses, mixing solely seconds earlier than being sprayed. The spray foam arrives at its vacation spot as a liquid however rapidly expands right into a foam substance and later dries right into a hardened plastic upon curing.

The 1980s and early 1990s noticed quite a lot of controversy inside the spray foam insulation trade as totally different advertising and marketing schemes from numerous firms promoted the advantages of closed verses open foam insulation and as some firms tried to market water blown foam software processes.

Although there was a lot debate inside the trade, R-value requirements, used as a measure of figuring out vitality effectivity, have cleared up a lot of the controversy. R-value rankings clearly outline closed foam as the simplest means of constructing a house as vitality environment friendly as attainable.

Closed cell spray foam has moreover been added to the checklist of constructing necessities for making houses in hurricane and earthquake zones extra structurally sound. The improved stability of houses insulated with spray foam expertise makes the usage of spray foam a wise transfer for any house owner no matter geographic location. 

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